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Rabas Protec decided in favour of a VACUDEST system primarily because of the outstanding distillate quality, which enables wastewater-free production.

 

High-quality rinsing water treatment in one step: Rabas Protec achieves wastewater-free production

At Rabas Protec in Saint Nazaire, France, aluminium parts are produced, mainly for the aerospace industry. After mechanical processing, the parts are anodised and painted to protect them from corrosion. To do this, the surfaces of the parts are first prepared in degreasing baths, followed by sodium and acid pickling. Before the surface treatment, an NDT test can be carried out using dye penetrant testing. The final step is painting.

Rabas Protec Logo

Rabas Protec is a subsidiary of the SOFIRA Group, whose activities are mainly focused on aviation. The group specialises in machining, surface treatment and painting of aluminium parts.

  • Sector: Aerospace industry, Shipbuilding
  • Size of the company: 3 sites in France, over 90 employees
  • Location of VACUDEST: Saint Nazaire

Starting point

When parts are cleaned, rinsing water from the anodising process and the dye penetrant test accumulates. Until now, this water was treated by an aging vacuum evaporator with a theoretical treatment capacity of 15 cubic metres per day.

Due to the growing production, this capacity was no longer sufficient - therefore, investments were to be made in a more modern system. An important criterion was the quality of the treated water to be able to reuse it in the surface treatment sinks.

The solution

Vacuum distillation has established itself as the most economical solution for treating a wide variety of industrial wastewater. Especially when a high treatment quality is required, these systems offer an advantage over membrane systems or chemical-physical treatment methods, which leave a high level of residual contamination in the treated water. This is not the case with the energy-saving evaporation of wastewater under vacuum: the rising water vapour is free of contamination and can be reused - condensed as a clean distillate - in production processes.

Rabas Protec became aware of the VACUDEST vacuum distillation systems from H2O GmbH in Steinen, southern Germany, through internet research. "We were surprised by the promised quality of the distillate - we wanted to see it live."

A reference visit to the ammunition manufacturer Nexter in La Chapelle Saint Ursin followed. "During the on-site installation, we were particularly impressed by the cleanliness and automation of the operation," says Emmanuel Perdereau, Development & Investment Manager SAS SOFIRA at Rabas Protec. In addition, thanks to the good processing quality of the VACUDEST, Nexter was able to achieve scrap-free production without any post-treatment steps. "This is also what we wanted for our production."

The decision in favour of H2O and its VACUDEST was made primarily because of the high distillate quality, which had previously been confirmed in H2O's own laboratory in the application centre for wastewater-free production. This is made possible by innovative technologies such as the Clearcat condensation stage. With it, Rabas protec achieves an almost oil-free distillate. The COD - the value for organic pollution in the water - has been significantly improved.

The conductivity value in the distillate was also a decisive argument in favour of the VACUDEST. By means of the Destcontrol technology, which can be integrated as a module into the VACUDEST system, the distillate achieves a stable pH value. Reactions that cause fluctuating pH values in the distillate with conventional evaporator systems are avoided.

This quality of the distillate gives Rabas protec more security for the production operation of its surface treatment plant. "We achieve savings in the operation and monitoring of our wastewater treatment," says Emmanuel Perdereau. The new wastewater treatment system also has other economic advantages: Energy consumption has decreased thanks to better energy recovery. The company is also happy about the time saved: "The operating costs are much lower because the system is fully automatic. And there are fewer checks and monitoring to optimise our means of production."

The H2O project management also received much praise from Rabas protec. It ensured the correct execution of the project within the schedule. Stéphane Guillotin, general director of SOFIRA, even wrote an email about it: "I would like to thank you for your professionalism and availability on behalf of the SOFIRA Group companies. We thank you for your commitment! It has become so rare that I wanted to write this to you."

Conclusion? Rabas Projet would choose H2O's systems again: "Such professional management deserves praise. All departments are extremely responsive and respond as accurately as possible to the needs of the customers. This is a service we want from all our suppliers and subcontractors. We can recommend H2O with full conviction. Because thanks to them, we can fully concentrate on our production."

 

Advantages through our solution

 

Reliable

Our innovative technologies enable safe compliance with limit values. The treated water impresses with excellent quality that you can always rely on.

Sustainable

From 100 percent wastewater, 98 percent clean distillate is produced, which can be reused in your processes: You realise a wastewater-free production and thus make a valuable contribution to the protection of our environment.

Fully automatic

Our solutions operate fully automatically, 24 hours a day, 7 days a week. The intuitive control system allows easy access, so even the weekly system check is done quickly.

 

What our customer says

“We can recommend H2O with full conviction. Because thanks to them, we can fully concentrate on our production."

 

Crystal-clear distillate thanks to Clearcat technology

Where other processes barely meet the legal discharge limits with a lot of additional equipment and operating effort, the Clearcat condensation stage is impressive in terms of the quality of the treated industrial wastewater. Even the strictest environmental standards are reliably met.

Learn more about Clearcat

Crystal-clear distillate thanks to Clearcat technology

 

Comparison of pH value fluctuations in the distillate: Destcontrol reliably achieves stable values.

Comparison of pH value fluctuations in the distillate: Destcontrol reliably achieves stable values.

Destcontrol - constantly stable pH value

With Destcontrol, fluctuations in the pH value are a thing of the past. This innovative technology regulates the pH value in the purified distillate to the optimal value.

Learn more about Destcontrol

 

Image gallery

VACUDEST Anlage bei Rabas Protec VACUDEST Anlage bei Rabas Protec

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Osoba kontaktowa:

Henryk Koik
Area Sales Manager

+48 608 49 02 30
henryk.koik@h2o-de.com

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Osoba kontaktowa:

Carles Fité
 Doradca klienta

+49 7627 9239-888
carles.fite@h2o-de.com

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Osoba kontaktowa:

Bettina Böhringer
 Kontakt ds. personalnych

+49 7627 9239-201
career@h2o-de.com

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